The iterative prototyping process for printed circuit boards (PCBs) frequently employs surface-mounted device (SMD) components, which are often discarded rather than reused due to the challenges associated with desoldering, leading to unnecessary electronic waste. This paper introduces SolderlessPCB, a collection of techniques for solder-free PCB prototyping, specifically designed to promote the recycling and reuse of electronic components. Central to this approach are custom 3D-printable housings that allow SMD components to be mounted onto PCBs without soldering. We detail the design of SolderlessPCB and the experiments conducted to evaluate its design parameters, electrical performance, and durability. To illustrate the potential for reusing SMD components with SolderlessPCB, we discuss two scenarios: the reuse of components from earlier design iterations and from obsolete prototypes. We also provide examples demonstrating that SolderlessPCB can handle high-current applications and is suitable for high-speed data transmission. The paper concludes by discussing the limitations of our approach and suggesting future directions to overcome these challenges.
doi.org/10.1145/3613904.3642765
Fused Deposition Modeling (FDM) is a low-cost method of 3D printing that involves stacking horizontal layers of plastic. FDM is used to produce tactile graphics and interfaces for people with visual impairments. Unfortunately, the print orientation can alter the structure and quality of braille and text. The difference between printing braille vertically and horizontally has been documented. However, we found no comprehensive study of these angles or the angles in between, nor any study providing a quantitative and qualitative user evaluation. We conducted two mixed-methods studies to evaluate the performance of braille printed at different angles. We measured reading time and subjective preference and performed a thematic analysis of participants' responses. Our participants were faster using and preferred 75\degree\ and vertical braille over horizontal braille. These results provide makers with guidelines for creating models with readable 3D-printed braille.
doi.org/10.1145/3613904.3642719
This paper presents the design and outcomes of SketchPath, a system that uses hand-drawn toolpaths to design for clay 3D printing. Drawing, as a direct manipulation technique, allows artists to design with the expressiveness of CAM-based tools without needing to work with a numerical system or constrained system. SketchPath works to provide artists with direct control over the outcomes of their form by not abstracting away machine operations or constraining the kinds of artifacts that can be produced. Artifacts produced with SketchPath emerge at a unique intersection of manual qualities and machine precision, creating works that blend handmade and machine aesthetics. In interactions with our system, ceramicists without a background in CAD/CAM were able to produce more complex forms with limited training, suggesting the future of CAM-based fabrication design can take on a wider range of modalities.
doi.org/10.1145/3613904.3642684
Skilled potters use manual tools with direct material engagement. In contrast, the design of clay 3D printers and workflows reinforces industrial CNC manufacturing conventions. To understand how digital fabrication can serve skilled craft practitioners, we ask: how might clay 3D printing function if it had evolved from traditional pottery tools? To examine this question, we created the Digital Pottery Wheel (DPW), a throwing wheel with 3D printing capabilities. The DPW consists of a polar mechanical architecture that looks and functions like a pottery wheel while supporting 3D printing and a real-time modular control system that blends automated and manual control. We worked with ceramicists to develop interactions that include printing onto thrown forms, throwing to manipulate printed forms, and integrating manual control, recording, and playback to re-execute manually produced forms. We demonstrate how using a physical metaphor to guide digital fabrication machine design results in new products, workflows, and perceptions.
doi.org/10.1145/3613904.3642361
3D printed displays promise to create unique visual interfaces for physical objects. However, current methods for creating 3D printed displays either require specialized post-fabrication processes (e.g., electroluminescence spray and silicon casting) or function as passive elements that simply react to environmental factors (e.g., body and air temperature). These passive displays offer limited control over when, where, and how the colors change. In this paper, we introduce ThermoPixels, a method for designing and 3D printing actively controlled and visually rich thermochromic displays that can be embedded in arbitrary geometries. We investigate the color-changing and thermal properties of thermochromic and conductive filaments. Based on these insights, we designed ThermoPixels and an accompanying software tool that allows embedding ThermoPixels in arbitrary 3D geometries, creating displays of various shapes and sizes (flat, curved, or matrix displays) or displays that embed textures, multiple colors, or that are flexible.
doi.org/10.1145/3613904.3642537